High Remake Rates from Poor Impressions
Physical impressions frequently resulted in inaccurate molds, leading to $200–400 per remake and 2–3 week treatment delays for each failed impression.
Replacing messy, inaccurate physical impressions with a built-in 3D STL viewer — reducing appliance remakes by 85% and cutting impression-to-lab time from 5 days to same-day delivery.
Build Your Digital Scanning PlatformA digital scan integration platform that embeds a full 3D STL viewer directly into patient case records, enabling practices to upload, review, annotate, and transmit digital scans without leaving the application.
The platform eliminates the need for physical impressions, reduces appliance remakes, and streamlines the scan-to-lab workflow into a seamless digital pipeline.
Practices were still taking physical impressions for oral appliance fabrication — a process that was messy, inaccurate, and required the patient to be physically present in the office. Remakes due to poor impressions cost $200–400 each and delayed treatment by 2–3 weeks.
A practice in Texas was spending $3K+ per month on remakes alone. Doctors had no way to review scan quality before sending to the lab, and the entire impression-to-lab workflow was manual and error-prone.
The goal was to build a fully digital scan workflow — from capture to review to approval to lab transmission — all within the patient case record, eliminating physical impressions entirely.
Physical impressions frequently resulted in inaccurate molds, leading to $200–400 per remake and 2–3 week treatment delays for each failed impression.
Doctors had to use separate third-party software to view digital scans, creating workflow friction and preventing quality checks before lab submission.
Scan files were emailed or uploaded to separate portals, introducing delays and errors in the impression-to-lab pipeline.
Without side-by-side comparison tools, practices could not visually demonstrate treatment progress or verify appliance fit against original scan data.
We built a browser-native 3D scan viewer that integrates directly into the clinical workflow — enabling scan upload, review, annotation, comparison, and lab transmission without ever leaving the patient record.
Full STL rendering in the browser with rotate, zoom, and measurement tools — no plugins or external software needed.
One-click scan submission to manufacturing labs directly from the patient case, with status tracking and delivery confirmation.
Side-by-side 3D scan comparison with fit calculation overlays to verify treatment progress and appliance accuracy.
Use annotated 3D scans as the centerpiece of patient consultations, improving case acceptance and treatment understanding.
Eliminating third-party radiology software and bringing airway analysis directly into the patient record.
Streamlining the journey from digital scan to finished oral appliance with automated lab workflows.