Reducing Appliance Delivery Time by 50% with End-to-End Manufacturing Lab Integration
Connecting practices directly to manufacturing labs with digital ordering, real-time status tracking, and fit calculation engines — cutting delivery time from 3-4 weeks to 10-14 days and reducing remake rates from 20% to 3%.
Build Your Lab Integration PlatformAbout the Project
A manufacturing lab integration platform that digitizes the full appliance ordering workflow — STL attachment, fit calculations, live production tracking, and delivery scheduling. It removes manual order steps, cuts specification errors, and gives full visibility from order to delivery.
Healthcare & Dental Sleep Medicine
Oral appliance therapy practices ordering custom devices from manufacturing labs.
Multi-provider practices ordering oral appliances at scale
A practice ordering 30+ appliances per month with zero manufacturing visibility.
Digital lab ordering with real-time manufacturing status tracking
STL attachment, fit calculations, and digital prescriptions replace email and fax.
Ordered, produced, QC'd, shipped, delivered
Every appliance tracked through five stages on the patient case dashboard.
Connected to the Clinical Platform
Delivery notifications auto-schedule the fitting appointment in the patient case.
Talk to our experts
Scope your own lab integration platform with our healthcare engineering team.
The Problem: Manual Orders, Blind Status
Manual ordering caused blind status and costly remakes.
From faxing prescriptions and calling labs
to real-time manufacturing dashboards
and 50% faster appliance delivery
Streamline Your Lab Workflow
Why This Platform Transforms Appliance Manufacturing Workflows
We built a fully digital lab integration that connects practices to manufacturing labs with automated ordering, fit calculations, real-time tracking, and performance analytics — all within the clinical workflow.
Fit Calculation Engine
Precise appliance specifications generated from scan data and jaw positioning analysis, eliminating manual measurement errors.
Real-Time Status Dashboard
Every appliance tracked from order to delivery with live status updates visible on the patient case dashboard.
Automated Prescription Generation
Digital prescriptions auto-generated from case data, reducing order submission time from 2 days to 5 minutes.
Lab Performance Analytics
Track turnaround time, remake rates, and quality scores across labs to make data-driven manufacturing partner decisions.
The Impact: Digital Lab Integration Transforms Manufacturing Workflows
Every number below was measured in production after launch — not projected in a pitch deck.
50%
Faster Delivery — 3-4 Weeks Down to 10-14 Days
3%
Remake Rate — Down from 20%
$31K
Saved Per Year — On Remake Costs Alone
5 min
Order Submission — Down from 2 Days
More Case Studies
Eliminating Physical Impressions with 3D Digital Scan Integration
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Eliminating Physical Impressions with 3D Digital Scan Integration
A browser-native 3D scan viewer integrated directly into the clinical workflow.